1. ఉత్పత్తి ముగిసిందిview
These SUNKKO spot welding pen accessories are designed for precision spot welding applications, particularly in battery production. They are crafted from high-quality aluminum oxide copper, a material known for its exceptional properties suitable for demanding welding tasks.
Key Material Properties:
- కాఠిన్యం: >83HRB
- విద్యుత్ వాహకత: >85%IACS
- Softening Temperature: 900 ℃
- కూర్పు: Diffusion hardening CuA12O3 composite material, offering high strength, high hardness, high conductivity, and high softening temperature performance.
తయారీ ప్రక్రియ:
The materials are produced through a meticulous process involving Cu-Al alloy oxidation, isostatic compression embryo, sintering, hot extrusion, drawing, machining, and molding. This ensures excellent thermal stability, good plasticity, and superior processing performance.
Main Welding Advantages:
- Avoids electrode sticking.
- Ensures clean, aesthetically pleasing welded joints without yellowing.
- Minimizes false welding occurrences.
- Eliminates welding sparks.
- Offers superior electrical and thermal conductivity.
- Provides good high-temperature performance.
- Complies with SGS environmental protection and MSDS standards.
అప్లికేషన్ పరిధి:
These accessories are ideal for spot welding nickel strips, nickel-permeated steel sheets, and coated steel strips in battery production. This includes connecting pieces, cores, and lead-in pieces for various battery types such as Ni-MH, Ni-Cd, polymer, and Li-ion batteries.
2. స్పెసిఫికేషన్లు
| గుణం | విలువ |
|---|---|
| మోడల్ సంఖ్య | HB-70B (Compatible with 73B, 70BN, 71A, 71B, 70A, 75A, 70BN-2, 801B, 801H, 737G+, 737DH, 709AD) |
| గరిష్ట వెల్డింగ్ మందం | 0.35మి.మీ |
| రేట్ డ్యూటీ సైకిల్ | 18650 spot welding pen |
| రేట్ చేయబడిన సామర్థ్యం | 18650 spot welding pen |
| మూలం | ప్రధాన భూభాగం చైనా |
| ఉపయోగించండి | Spot welding applications |
| బరువు | Varies by accessory type (e.g., 0.013 kg for some needles) |
| కొలతలు | Varies by accessory type |
Typical Accessory Dimensions:
3. భద్రతా సమాచారం
Always prioritize safety when working with welding equipment and electrical components. Failure to follow safety guidelines can result in injury or damage to equipment.
సాధారణ భద్రతా జాగ్రత్తలు:
- కంటి రక్షణ: Always wear appropriate eye protection (e.g., welding goggles or a helmet) to shield your eyes from sparks and intense light.
- వెంటిలేషన్: Ensure adequate ventilation in your workspace to disperse fumes and gases produced during welding.
- విద్యుత్ భద్రత: Disconnect power to the spot welder before installing or removing accessories. Avoid touching live electrical parts.
- సరైన నిర్వహణ: Handle welding pens and accessories with care. Do not use damaged or worn-out components.
- మండే పదార్థాలు: వెల్డింగ్ ప్రాంతం నుండి మండే పదార్థాలను దూరంగా ఉంచండి.
- MSDS Compliance: The materials used in these accessories meet MSDS standards. However, always refer to the Material Safety Data Sheet for any associated welding materials (e.g., nickel strips) for complete safety information.
4. సెటప్
These accessories are designed to be used with compatible SUNKKO spot welding pens and machines. Proper installation is crucial for optimal performance and safety.
ఇన్స్టాలేషన్ దశలు:
- పవర్ ఆఫ్: Ensure your spot welding machine is completely powered off and unplugged from the mains supply.
- యాక్సెసరీని ఎంచుకోండి: Choose the appropriate spot welding needle or accessory type (e.g., 73B, 70BN, etc.) for your specific welding task.
- తనిఖీ: Visually inspect the accessory for any damage or defects before installation.
- చొప్పించు మరియు భద్రపరచు: Carefully insert the accessory into the designated slot or holder on your spot welding pen. Ensure it is fully seated and securely fastened according to your spot welder's specific instructions. Some accessories may require tightening with a tool.
- కనెక్షన్లను తనిఖీ చేయండి: Verify that all connections are tight and there is no wobble in the installed accessory.
గమనిక: Always refer to the instruction manual of your specific SUNKKO spot welding machine (e.g., 801B, 801H, 737G+, 737DH, 709AD) for detailed installation procedures and compatibility information.
5. ఆపరేటింగ్ సూచనలు
Once the accessories are correctly installed, you can proceed with spot welding. The following are general guidelines; always follow the operating instructions provided with your main spot welding machine.
వెల్డింగ్ విధానం:
- ఉపరితలాలను సిద్ధం చేయండి: Ensure the surfaces of the materials to be welded (e.g., nickel strips, battery terminals) are clean, dry, and free from oxidation or contaminants.
- Position Materials: Place the materials to be welded in the correct alignment, ensuring good contact between them.
- ఒత్తిడిని వర్తింపజేయండి: Bring the spot welding pen accessories into firm contact with the welding area, applying appropriate pressure. The exact pressure may vary depending on the material thickness and welder settings.
- వెల్డింగ్ను ప్రారంభించండి: Activate the spot welder according to its operating instructions. A brief spark and a small indentation should indicate a successful weld.
- వెల్డింగ్ తనిఖీ చేయండి: After each weld, visually inspect the joint for strength and appearance. A good weld should be clean, solid, and free from excessive discoloration or burning.
6. నిర్వహణ
Regular maintenance of your spot welding pen accessories will extend their lifespan and ensure consistent welding quality.
నిర్వహణ చిట్కాలు:
- ఎలక్ట్రోడ్లను శుభ్రపరచడం: After use, especially if you notice residue or discoloration, clean the tips of the welding needles. A fine-grit abrasive or specialized electrode cleaner can be used.
- దుస్తులు కోసం తనిఖీ చేయండి: Regularly check the welding tips for signs of wear, pitting, or deformation. Worn tips can lead to poor welds and should be replaced.
- సరైన నిల్వ: Store accessories in a clean, dry place, away from dust and moisture, to prevent corrosion and damage.
- వేడెక్కడం నివారించండి: Allow the electrodes to cool down between prolonged welding sessions to prevent premature wear and maintain performance.
7. ట్రబుల్షూటింగ్
If you encounter issues during spot welding, consider the following common problems and solutions.
సాధారణ సమస్యలు మరియు పరిష్కారాలు:
- Poor or Inconsistent Welds:
- Ensure welding surfaces are clean.
- Check if the welding tips are clean and not worn.
- Verify proper pressure is applied.
- Adjust the power settings on your spot welding machine.
- Electrode Sticking to Material:
- Clean the electrode tips thoroughly.
- Reduce welding current or pulse duration if possible.
- Ensure the material is suitable for spot welding with these accessories.
- Excessive Sparks or Burning:
- Reduce welding power or increase pulse duration.
- Ensure good contact and sufficient pressure.
- Check for proper grounding of the welding machine.
For more detailed troubleshooting, consult the user manual of your specific SUNKKO spot welding machine.
8 వినియోగదారు చిట్కాలు
నిర్దిష్ట వినియోగదారుడు లేనప్పటికీviews or Q&A were provided, here are some general tips to enhance your experience with these spot welding pen accessories:
- Match Accessory to Task: Always select the correct type and size of welding needle for the specific material and thickness you are working with.
- Practice on Scrap: Before welding critical components, practice on scrap materials to fine-tune your welder settings and technique.
- స్థిరమైన ఒత్తిడి: Maintain consistent pressure on the welding pen for uniform and strong welds.
- సాధారణ తనిఖీ: Make it a habit to inspect your welding tips before and after each use to catch wear early.
9. వారంటీ మరియు మద్దతు
For warranty information, technical support, or service inquiries regarding your SUNKKO spot welding pen accessories, please contact the seller or manufacturer directly. Keep your purchase records handy when seeking support.
