1. పరిచయం
The WitMotion WTVB05 is a new-generation high-performance MEMS chip-based temperature and vibration sensor designed for comprehensive monitoring in industrial environments. It provides early warning and detailed sensing of vibration and impact, including 3-axis displacement, speed, acceleration, and frequency, along with temperature data. Its robust IP67 rating and dual CAN/485 interface make it suitable for demanding applications such as motor and water pump monitoring.
ముఖ్య సామర్థ్యాలలో ఇవి ఉన్నాయి:
- Comprehensive sensing of Vibration & Impact
- 3-axis Displacement, Speed, Acceleration, and Frequency measurement
- CAN/485 Dual Interface for versatile connectivity
- నీరు మరియు ధూళి నిరోధకత కోసం IP67 రేటింగ్
- Compact size, approximately 50% smaller than traditional sensors
- జీవితకాల సాంకేతిక మద్దతు
2. ఉత్పత్తి లక్షణాలు
- Tri-Axial Measurement: Enables comprehensive monitoring of vibration and impact, effectively assessing abnormal machine jitter, noise, and unusual sounds.
- Integrated Enclosure: Durable and compact design.
- ఫ్లెక్సిబుల్ మౌంటు: Supports both threaded (M8, M5) and magnetic mounting options for diverse application needs.
- Superior Stainless Steel Construction: Ensures longevity and reliability.
- వైడ్ వాల్యూమ్tagఇ విద్యుత్ సరఫరా: Operates efficiently with a 5V-36V input.
- IP67 వాటర్ప్రూఫ్ మరియు డస్ట్ప్రూఫ్: Excellent aluminum housing suitable for various harsh environments, unaffected by splashing or rainy days, capable of working in water for up to 30 minutes.
- Real-time Dynamic Updates: Vibration data can be output in real-time using WitMotion Software.
- High-precision Calibration: Each sensor undergoes 100% accurate pre-delivery inspection through high-precision turntable calibration.
- Multiple Signal Transmission: 485/CAN dual-interface protocol, supporting cascade connection of up to 32 devices simultaneously.
3. స్పెసిఫికేషన్లు
| పరామితి | విలువ |
|---|---|
| ఉత్పత్తి పేరు | WT-VB05 |
| విద్యుత్ సరఫరా | 5-36V |
| ప్రస్తుత వినియోగం | <25mA (23.7mA typical) |
| ఉష్ణోగ్రత పరిధి | -20°C నుండి 85°C |
| Axial Measurement | X-Axis, Y-Axis, Z-Axis |
| అవుట్పుట్ డేటా | Vibration (Velocity, Acceleration, Displacement, Frequency), Temperature, Chip Time |
| Vibration Velocity Range | 0-30000 mm/s |
| Vibration Acceleration Range | ±16G |
| Vibration Displacement Range | 0-30000 µm |
| వైబ్రేషన్ ఫ్రీక్వెన్సీ పరిధి | 1-100 Hz |
| ఖచ్చితత్వం | F.S±4% |
| Impact Proof | Shock resistance 20000g |
| Detection Period | 1-200Hz |
| Cut-off Cycle | 0-200Hz |
| బాడ్ రేటు | 4800bps-230400bps (adjustable) |
| ఇంటర్ఫేస్ | RS485/CAN |
| రేటింగ్ | IP67 |
| కొలతలు | 35mm × 29.4mm × 29.4mm |
| బరువు | 67.5గ్రా |
4. ప్యాకేజీ విషయాలు
The standard package for the WitMotion WTVB05 sensor includes:
- 1 x WitMotion WTVB05 Sensor
- 1 x ప్యాకేజింగ్ బాక్స్
- 1 x Serial Port (USB to RS485/CAN adapter)
5. సెటప్ మరియు ఇన్స్టాలేషన్
5.1 మౌంటు ఐచ్ఛికాలు
The WTVB05 sensor offers two flexible installation methods:
- థ్రెడ్ మౌంటు: Utilizes M8 or M5 threads for secure and permanent attachment.
- అయస్కాంత మౌంటు: Features a magnetic base for easy installation and removal, ideal for temporary setups or frequent repositioning.
5.2 పర్యావరణ పరిగణనలు
Thanks to its IP67 rating, the WTVB05 is highly resistant to dust and water. It can be deployed in harsh industrial environments without concern for splashing or rainy conditions. Ensure the mounting surface is stable and free from excessive vibration that could interfere with accurate readings.
6. వైరింగ్ పద్ధతి
The WTVB05 sensor uses an RS485/CAN interface for communication. Below is the standard 485 wiring method:
| వైర్ రంగు | ఫంక్షన్ |
|---|---|
| ఎరుపు | VCC (5~36V Power Supply) |
| పసుపు | A (Data Line A) |
| ఆకుపచ్చ | B (Data Line B) |
| నలుపు | GND (గ్రౌండ్) |
Connect the sensor to your system using the provided serial port adapter or directly to a compatible RS485/CAN interface. Ensure correct polarity for the power supply (VCC and GND) to prevent damage.
7. ఆపరేటింగ్ సూచనలు
7.1 WitMotion Software
The WTVB05 sensor is designed to work seamlessly with WitMotion's dedicated software, which allows for real-time data acquisition, analysis, and visualization. The software provides features such as:
- Real-time display of vibration data (acceleration, velocity, displacement, frequency) and temperature.
- Vibration displacement waveform and frequency analysis.
- Vibration displacement trajectory analysis.
- Data logging and export capabilities.
Please refer to the WitMotion software manual for detailed instructions on installation, configuration, and data interpretation.
7.2 డేటా విశ్లేషణ
The software enables detailed analysis of vibration characteristics, crucial for predictive maintenance and anomaly detection. You can view:
- Vibration Displacement Waveform and Frequency Analysis: Visualizes the time-domain waveform and frequency spectrum of vibrations, helping identify resonance or specific fault frequencies.
- Vibration Displacement Trajectory Analysis: Plots the movement of the sensor in 3D space, useful for understanding complex vibration patterns.
7.3 Multiple Sensor Connectivity
The 485/CAN dual-interface allows for cascading multiple WTVB05 sensors. Up to 32 devices can be connected simultaneously to a single system, enabling extensive monitoring networks. For advanced configurations or higher requirements, please contact WitMotion technical support.
8 అప్లికేషన్లు
The WTVB05 sensor is widely used in various industries for real-time online monitoring of temperature and vibration for rotating equipment. Typical applications include:
- మోటార్లు
- జనరేటర్లు
- కంప్రెసర్లు
- సెంట్రిఫ్యూజ్లు
- నీటి పంపులు
- అభిమానులు
- తగ్గించేవారు
- బేరింగ్లు
- వాక్యూమ్ పంపులు
Industries benefiting from this sensor include power generation, coal mining, metallurgy, and chemical industries, as well as general workshops and laboratories.
9. నిర్వహణ
The WitMotion WTVB05 sensor is designed for durability and low maintenance. To ensure optimal performance and longevity:
- రెగ్యులర్ క్లీనింగ్: Periodically clean the sensor's exterior to prevent accumulation of dust or debris, especially in harsh environments. Use a soft, dry cloth.
- కనెక్షన్లను తనిఖీ చేయండి: Regularly check all wiring connections for tightness and signs of corrosion or damage. Ensure the cable is not under undue stress.
- పర్యావరణ పరిరక్షణ: While IP67 rated, avoid prolonged submersion beyond specified limits or exposure to corrosive chemicals that could degrade the housing over time.
- సాఫ్ట్వేర్ అప్డేట్లు: Keep the WitMotion software updated to the latest version to benefit from performance improvements and new features.
10. ట్రబుల్షూటింగ్
If you encounter issues with your WTVB05 sensor, consider the following troubleshooting steps:
- No Power/No Data:
- విద్యుత్ సరఫరా వాల్యూమ్ని ధృవీకరించండిtage 5-36V పరిధిలో ఉంటుంది.
- Check all wiring connections (VCC, GND, A, B) for correct polarity and secure contact.
- Ensure the serial port adapter is correctly installed and recognized by your computer.
- సరికాని రీడింగ్లు:
- Confirm the sensor is securely mounted and not experiencing external interference.
- Check software settings for correct sensor selection and baud rate.
- Ensure the sensor is within its specified operating temperature range.
- సాఫ్ట్వేర్ కమ్యూనికేషన్ సమస్యలు:
- Restart the WitMotion software and your computer.
- Check device manager for proper installation of the serial port driver.
- If using multiple sensors, ensure proper cascade connection and addressing (if applicable).
For persistent issues, please contact WitMotion technical support.
11 వినియోగదారు చిట్కాలు
- సరైన ప్లేస్మెంట్: For the most accurate vibration readings, mount the sensor as close as possible to the source of vibration on a stable part of the machinery.
- కేబుల్ నిర్వహణ: Route sensor cables carefully to avoid strain, abrasion, or interference from other electrical components.
- Baseline Data: Collect baseline vibration data when equipment is operating normally. This will help in identifying deviations and potential issues early.
- సాఫ్ట్వేర్ పరిచయం: Spend time exploring the WitMotion software features, especially the analysis tools, to maximize the utility of the sensor data.
12. వారంటీ మరియు మద్దతు
WitMotion provides lifetime technical support for the WTVB05 Temperature Vibration Sensor. For any technical inquiries, assistance with setup, operation, or troubleshooting, please contact WitMotion Tech Store directly. Ensure you have your product model and any relevant error messages ready when seeking support.
