1. పరిచయం
This manual provides comprehensive instructions for the installation, operation, and maintenance of the LAMP HG-CV65 Clean Room Hinge. Please read this manual thoroughly before installation and use to ensure proper function and longevity of the product.
ది ఎల్AMP HG-CV65 is a high-quality lift-off hinge designed for applications requiring specific environmental controls, such as clean rooms. It features a durable bronze material with an alumite finish, offering a load capacity of 17.5 lbs. Its design allows for a 180-degree range of motion and is suitable for right-hand orientation doors.
2. భద్రతా సమాచారం
- ఇన్స్టాలేషన్ సమయంలో ఎల్లప్పుడూ తగిన వ్యక్తిగత రక్షణ పరికరాలను (PPE) ధరించండి.
- Ensure the mounting surface is stable and capable of supporting the hinge and door weight.
- Do not exceed the specified load capacity of 17.5 lbs.
- Handle the hinge carefully to avoid damage to the finish or components.
3. ఉత్పత్తి లక్షణాలు
| మోడల్ | HG-CV65 |
| మెటీరియల్ | కంచు |
| ముగించు | Alumite (Unfinished) |
| లోడ్ కెపాసిటీ | 17.5 పౌండ్లు |
| మౌంటు రకం | Full Surface / Face Mount |
| Holes per Leaf | 2 |
| చలన శ్రేణి | 180 డిగ్రీలు |
| ఓరియంటేషన్ | కుడి చేయి |
| Door Leaf Height | 2 9/16 అంగుళాలు |
| Frame Leaf Height | 2 9/16 అంగుళాలు |
| ఉత్పత్తి కొలతలు | 2.7 x 1.6 x 0.7 అంగుళాలు |
| వస్తువు బరువు | 1 పౌండ్ |
4. ప్యాకేజీ విషయాలు
- 1 x ఎల్AMP HG-CV65 Clean Room Hinge
- మౌంటింగ్ హార్డ్వేర్ (స్క్రూలు)
5. సెటప్ మరియు ఇన్స్టాలేషన్
ది ఎల్AMP HG-CV65 is a full surface, right-hand orientation lift-off hinge. Proper installation is crucial for optimal performance.
5.1 సాధనాలు అవసరం
- Screwdriver (appropriate for mounting hardware)
- కొలిచే టేప్
- పెన్సిల్ లేదా మార్కర్
- Drill (if pre-drilling is necessary for mounting surface)
5.2 సంస్థాపనా దశలు
- తలుపు మరియు చట్రాన్ని సిద్ధం చేయండి: Ensure both the door and the door frame surfaces are clean, flat, and free from obstructions where the hinge will be mounted.
- Position the Hinge: For a right-hand orientation, position the hinge leaf with the pin facing upwards on the door frame, and the other leaf on the door. The hinge is designed to lift off, meaning the door can be removed by lifting it vertically off the pin.
- మౌంటు పాయింట్లను గుర్తించండి: Hold the hinge firmly in the desired position. Use a pencil or marker to accurately mark the locations for the mounting screws through the pre-drilled holes on both hinge leaves.
- Pre-drill Pilot Holes (if necessary): Depending on the door and frame material, it may be necessary to pre-drill pilot holes at the marked locations. Ensure the pilot holes are of appropriate size to prevent splitting and allow for secure screw insertion.
- Attach Hinge to Frame: Secure one leaf of the hinge to the door frame using the provided mounting hardware. Ensure it is level and tightly fastened.
- Attach Hinge to Door: Align the second leaf of the hinge with the marked positions on the door. Secure it using the provided mounting hardware.
- పరీక్ష ఆపరేషన్: Carefully open and close the door to ensure smooth operation and proper alignment. Verify that the door can be lifted off the hinge pin if required.
చిత్రం 1: ఎల్AMP HG-CV65 Clean Room Hinge. This image shows the hinge in its open position, highlighting the two leaves, the central pin, and the four screw holes on each leaf for full surface mounting.
6. ఆపరేషన్
ది ఎల్AMP HG-CV65 hinge is designed for simple and reliable operation. Once installed, the door will pivot smoothly on the hinge pin, allowing for a 180-degree range of motion.
- తెరవడం/మూసివేయడం: Apply gentle force to open or close the door. Avoid slamming the door, as this can cause premature wear.
- Lift-Off Feature: To remove the door, lift it vertically upwards until it clears the hinge pin. This feature is useful for maintenance or temporary removal of the door.
7. నిర్వహణ
Regular maintenance ensures the longevity and optimal performance of your LAMP HG-CV65 hinge.
- శుభ్రపరచడం: Periodically wipe the hinge surfaces with a soft, damp cloth. For clean room environments, use approved cleaning agents and procedures. Avoid abrasive cleaners or solvents that could damage the alumite finish.
- సరళత: The hinge features a bushing design for smooth operation. If any squeaking or stiffness occurs, a small amount of dry lubricant (e.g., PTFE-based spray) can be applied to the pin and bushing areas. Avoid oil-based lubricants in clean room settings unless specifically approved.
- ఫాస్టెనర్ తనిఖీ: Annually, or as needed, check all mounting screws for tightness. Re-tighten any loose screws to prevent hinge sag or misalignment.
- తనిఖీ: Inspect the hinge for any signs of wear, damage, or corrosion. Replace the hinge if significant damage is observed.
8. ట్రబుల్షూటింగ్
| సమస్య | సాధ్యమైన కారణం | పరిష్కారం |
|---|---|---|
| Door squeaks when opening/closing. | Lack of lubrication on hinge pin/bushings. | Apply a small amount of dry lubricant to the hinge pin and bushings. |
| Door sags or does not close properly. | Loose mounting screws or hinge misalignment. | Check and tighten all mounting screws. Re-align the hinge if necessary. |
| Door is difficult to lift off. | Obstruction or hinge binding. | Inspect for any obstructions. Ensure the hinge is not bent or damaged. Lubricate if stiffness is due to friction. |
9. వారంటీ మరియు మద్దతు
For warranty information or technical support regarding your LAMP HG-CV65 Clean Room Hinge, please contact your authorized dealer or the manufacturer directly. Keep your purchase receipt as proof of purchase.
తయారీదారు: ఎల్AMP
