1. పరిచయం
The ESAB Rogue ET 200IP PRO is a powerful and user-friendly TIG and Stick welding system designed for both professional and field applications. Its robust and compact housing, combined with an ergonomic handle and carry strap, makes it an ideal solution for various welding tasks.
Key features include high-frequency TIG start, exceptional arc characteristics in both TIG and Stick modes, advanced parameter adjustments, and a pulse feature up to 500 Hz for precise heat input control. The Power Factor Control (PFC) ensures a stable arc even with long extension cables.
2. భద్రతా సమాచారం
Always prioritize safety when operating welding equipment. Failure to follow safety precautions can result in serious injury or death. Read and understand all safety warnings and instructions before operating the ESAB Rogue ET 200IP PRO.
- విద్యుత్ షాక్ ప్రాణాంతకం: Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Insulate yourself from work and ground.
- పొగలు మరియు వాయువులు ప్రమాదకరం కావచ్చు: Keep your head out of the fumes. Use ventilation or exhaust to remove fumes and gases from the breathing zone.
- ఆర్క్ కిరణాలు కళ్ళు మరియు చర్మాన్ని కాల్చగలవు: Wear a welding helmet with a proper shade of filter lens to protect your eyes and face. Wear appropriate protective clothing to protect your skin.
- అగ్ని మరియు పేలుడు ప్రమాదం: Remove all flammables from the welding area. Have a fire extinguisher readily available.
- వేడి భాగాలు తీవ్రమైన కాలిన గాయాలకు కారణమవుతాయి: Allow equipment to cool before touching. Use insulated gloves and tongs to handle hot parts.
- Magnetic Fields Can Affect Pacemakers: Consult your doctor before operating welding equipment if you have a pacemaker.
- Falling Objects Can Cause Injury: Secure all equipment and workpieces.
For detailed safety information, refer to ANSI Z49.1 "Safety in Welding, Cutting, and Allied Processes" and your local safety regulations.
3. ప్యాకేజీ విషయాలు
Verify that all components are present upon unpacking your ESAB Rogue ET 200IP PRO welding system. The standard package includes:
- ESAB Rogue ET 200IP PRO Welding Machine
- TIG టార్చ్
- Electrode Holder (Stinger)
- పని Clamp (Ground Clamp)
- గ్యాస్ గొట్టం
- Regulator (for shielding gas)
- పవర్ కేబుల్
- వినియోగదారు మాన్యువల్ (ఈ పత్రం)
Figure 3.1: ESAB Rogue ET 200IP PRO Welding System and standard accessories, including the TIG torch, electrode holder, work clamp, gas hose, and regulator.
4. సెటప్
Follow these steps for the initial setup of your welding system:
- ప్లేస్మెంట్: Place the welding machine on a stable, level surface in a well-ventilated area, away from flammable materials. Ensure adequate clearance for airflow around the machine.
- పవర్ కనెక్షన్: Connect the power cable to the appropriate power supply (AC). The unit supports various input voltages; ensure the correct voltage is selected or automatically detected. The Power Factor Control (PFC) feature helps maintain a stable arc even with long extension cables up to 100 meters (328 ft).
- పని Clamp కనెక్షన్: పనిని కనెక్ట్ చేయండి clamp cable to the appropriate terminal on the front panel of the machine. Securely attach the work clamp వర్క్పీస్కు, మంచి విద్యుత్ సంబంధాన్ని నిర్ధారిస్తుంది.
- TIG టార్చ్ కనెక్షన్: For TIG welding, connect the TIG torch to the designated TIG connection port on the front panel. Ensure the gas hose from the torch is connected to the regulator, which is then connected to your shielding gas cylinder.
- ఎలక్ట్రోడ్ హోల్డర్ కనెక్షన్: For Stick (MMA) welding, connect the electrode holder cable to the appropriate terminal on the front panel.
- Shielding Gas (TIG): Connect the gas regulator to your shielding gas cylinder (e.g., Argon for TIG). Connect the gas hose from the regulator to the gas inlet on the welding machine. Adjust the gas flow rate according to your welding requirements.
Figure 4.1: Rear panel of the ESAB Rogue ET 200IP PRO, illustrating the power input connection point.
5. ఆపరేటింగ్ సూచనలు
The ESAB Rogue ET 200IP PRO offers intuitive controls for both TIG and Stick welding. The user interface allows for quick adjustments of welding parameters.
5.1 కంట్రోల్ ప్యానెల్ ఓవర్view
మూర్తి 5.1: వివరంగా view of the ESAB Rogue ET 200IP PRO control panel, showing the digital display, mode selection buttons, and adjustment knob.
The control panel features a digital display for current settings, mode selection buttons, and a main adjustment knob. Indicators for High Frequency (HF) start, temperature, and Voltage Reduction Device (VRD) are also present.
5.2 TIG Welding Operation
The Rogue ET 200IP PRO provides excellent high-frequency TIG start capabilities, ensuring reliable arc ignition. It can deliver up to 200 A at 25% duty cycle.
- Select TIG Mode: Use the mode selection button on the control panel to switch to TIG welding mode.
- కరెంట్ని సర్దుబాటు చేయండి: Rotate the main adjustment knob to set the desired welding current.
- Advanced TIG Controls: Access advanced parameters for full cycle control, including:
- Gas Pre-flow: Time before arc ignition for gas to purge.
- Start Current: Initial current for arc establishment.
- Ramp Up Time: Time to increase current from start to welding current.
- Ramp Down Time: Time to decrease current from welding to finish current.
- Finish Current: Final current before arc extinction.
- Post-flow: Time after arc extinction for gas to shield the weld puddle.
- పల్స్ ఫీచర్: For welding thin materials and better heat input control, utilize the pulse feature with frequencies ranging from 0.1 to 500 Hz.
- రిమోట్ కంట్రోల్ (ఐచ్ఛికం): The unit supports optional remote current adjustment via TIG torch, foot pedal, or hand remote control.
Video 5.1: Official ESAB video demonstrating the ESAB Rogue ET200iP PRO TIG Welder in operation, highlighting its high-frequency start and precise arc control.
5.3 Stick (MMA) Welding Operation
The Rogue ET 200IP PRO also delivers exceptional performance in Stick welding mode.
- Select Stick Mode: Use the mode selection button to switch to Stick welding mode.
- కరెంట్ని సర్దుబాటు చేయండి: Set the desired welding current using the main adjustment knob.
- Hot Start and Arc Force: Adjust the Hot Start and Arc Force features to optimize performance for different electrodes and applications. Hot Start provides an initial boost of current to prevent sticking, while Arc Force helps maintain a stable arc by preventing the electrode from sticking when the arc length is too short.
Video 5.2: Official ESAB video showcasing the ESAB Miniarc Rogue Welders, demonstrating their capabilities in Stick welding mode and ease of use.
6. నిర్వహణ
Regular maintenance ensures the longevity and optimal performance of your ESAB Rogue ET 200IP PRO. Always disconnect the power supply before performing any maintenance.
- శుభ్రపరచడం: Periodically clean the exterior of the machine with a soft, dry cloth. Ensure ventilation openings are free from dust and debris to prevent overheating.
- కేబుల్ తనిఖీ: Regularly inspect all cables (power, work clamp, torch) for cuts, abrasions, or damaged insulation. Replace damaged cables immediately.
- కనెక్షన్లు: Check all electrical connections for tightness. Loose connections can cause overheating and poor performance.
- TIG టార్చ్ నిర్వహణ: Inspect the TIG torch consumables (collet, collet body, ceramic nozzle, tungsten electrode) regularly. Replace worn or damaged parts to ensure consistent arc quality.
- నిల్వ: When not in use, store the welding system in a clean, dry environment, protected from extreme temperatures and humidity.
7. ట్రబుల్షూటింగ్
This section provides solutions to common issues you might encounter with your ESAB Rogue ET 200IP PRO.
| సమస్య | సాధ్యమైన కారణం | పరిష్కారం |
|---|---|---|
| యంత్రానికి శక్తి లేదు. | Power cable disconnected, circuit breaker tripped, faulty power outlet. | Check power cable connection. Reset circuit breaker. Test power outlet. |
| No arc or unstable arc. | Poor work clamp connection, incorrect current setting, worn electrode/consumables, insufficient gas flow (TIG). | Ensure good work clamp contact. Adjust current. Replace electrode/consumables. Check gas cylinder and flow rate. |
| Overheat indicator active. | డ్యూటీ సైకిల్ మించిపోయింది, వెంటిలేషన్ నిరోధించబడింది, అధిక పరిసర ఉష్ణోగ్రత. | Allow machine to cool down. Clear ventilation openings. Operate in a cooler environment. |
| Poor weld quality. | Incorrect parameters, improper technique, contaminated workpiece, wrong shielding gas (TIG). | Adjust welding parameters. Review welding technique. Clean workpiece. Verify correct shielding gas. |
If the problem persists after attempting these solutions, contact ESAB customer support or a qualified service technician.
8. స్పెసిఫికేషన్లు
Technical specifications for the ESAB Rogue ET 200IP PRO Welding System:
| ఫీచర్ | వివరాలు |
|---|---|
| మోడల్ సంఖ్య | 0700500073 |
| తయారీదారు | ESAB |
| వస్తువు బరువు | 21 పౌండ్లు |
| ఉత్పత్తి కొలతలు | 19 x 14.5 x 14.25 అంగుళాలు |
| శక్తి మూలం | AC |
| TIG Current Range | Up to 200 A (at 25% duty cycle) |
| TIG Start Type | High Frequency (HF) Start |
| Pulse Frequency (TIG) | 0.1 నుండి 500 Hz |
| రక్షణ తరగతి | IP23S |
| పవర్ ఫ్యాక్టర్ కంట్రోల్ (PFC) | అవును |
| చేర్చబడిన భాగాలు | TIG Welder (machine, TIG torch, electrode holder, work clamp, gas hose, regulator) |
9. వారంటీ మరియు మద్దతు
ESAB provides a manufacturer's warranty for the Rogue ET 200IP PRO Welding System. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official ESAB webసైట్.
For technical support, service, or to purchase replacement parts, please contact ESAB customer service. You can find contact information on the ESAB webసైట్ లేదా మీ అధీకృత డీలర్ ద్వారా.
ESAB Official Webసైట్: www.esab.com
ప్రామాణిక తయారీదారు వారంటీని మించి కవరేజీని విస్తరించడానికి అదనపు రక్షణ ప్లాన్లు కొనుగోలుకు అందుబాటులో ఉండవచ్చు. వివరాల కోసం దయచేసి మీ రిటైలర్ను సంప్రదించండి.
