HZXVOGEN HVT250P AC/DC TIG/MMA వెల్డర్ ఇన్‌స్ట్రక్షన్ మాన్యువల్

1. పరిచయం

This manual provides essential information for the safe and effective operation, setup, and maintenance of your HZXVOGEN HVT250P AC/DC TIG/MMA Welder. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent injury or damage.

2. భద్రతా సమాచారం

Welding operations involve significant risks. Always adhere to the following safety precautions to prevent electric shock, fire, burns, and other hazards.

• విద్యుదాఘాతం: Can kill. Ensure proper grounding. Do not touch live electrical parts. Wear dry welding gloves and protective clothing.
• పొగలు మరియు వాయువులు: Can be hazardous to your health. Work in a well-ventilated area. Use fume extractors if necessary.
• ఆర్క్ కిరణాలు: Can burn eyes and skin. Wear a welding helmet with appropriate shade filter. Protect others with welding screens.
• అగ్ని మరియు పేలుడు: Welding sparks and hot metal can cause fires. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
• వేడి భాగాలు: Can cause severe burns. Allow equipment to cool before handling.
• శబ్దం: అధిక శబ్దం వినికిడిని దెబ్బతీస్తుంది. చెవి రక్షణను ధరించండి.
• కదిలే భాగాలు: Keep hands, hair, and loose clothing away from moving parts like fans.

Always consult local safety regulations and standards before beginning any welding work.

3. ప్యాకేజీ విషయాలు

Upon unpacking, verify that all items listed below are present and undamaged. Contact your supplier immediately if any items are missing or damaged.

• HZXVOGEN HVT250P AC/DC TIG/MMA Welder Unit
• TIG టార్చ్
• గ్రౌండ్ Clamp కేబుల్ తో
• Electrode Holder with Cable (for MMA/Stick welding)
• గ్యాస్ గొట్టం
• వినియోగదారు మాన్యువల్

మూర్తి 3.1: HZXVOGEN HVT250P Welder unit with TIG torch, ground clamp, మరియు ఎలక్ట్రోడ్ హోల్డర్.

4. ఉత్పత్తి లక్షణాలు

The HZXVOGEN HVT250P is a versatile welding machine designed for various applications. Key features include:

• బహుళ-ప్రక్రియ సామర్థ్యం: Supports AC TIG, DC TIG, Pulse TIG, and MMA (Stick) welding.
• AC TIG for Aluminum: Specifically designed for welding aluminum and its alloys.
• DC TIG for Steel: Suitable for welding stainless steel, carbon steel, and copper.
• Pulse TIG Function: Offers enhanced control over heat input, ideal for thin materials and specialized applications, with adjustable pulse frequency (20-200Hz) and duty cycle (10-90%).
• IGBT ఇన్వర్టర్ టెక్నాలజీ: Provides stable arc, high efficiency, and compact design.
• ద్వంద్వ వాల్యూమ్tagఇ ఇన్‌పుట్: Operates on both 110V and 220V power supplies, offering flexibility for different work environments.
• డిజిటల్ ప్రదర్శన: For precise current and parameter settings.

5. సెటప్

Before operating the welder, ensure all connections are secure and correct.

5.1 మెషిన్ ఓవర్view

మూర్తి 5.1: Front and rear panel layout with key components.

• పవర్ ఆన్ / ఆఫ్ స్విచ్: Located on the rear panel.
• ఫ్యాన్: Cooling fan located on the rear panel. Ensure it is not obstructed.
• Gas In: Gas inlet connection on the rear panel for inert gas supply (e.g., Argon for TIG).
• Current Adjust Knob: Main control for welding current.
• Pulse ON/OFF Shift Switch: Activates or deactivates the pulse welding function.
• గ్రౌండ్ Clamp కనెక్షన్: గ్రౌండ్ clని కనెక్ట్ చేయండిamp cable to the appropriate terminal for your welding process.
• Welding Torch/Electrode Holder Connection: Connect the TIG torch or MMA electrode holder to the corresponding terminal for your welding process.

5.2 పవర్ కనెక్షన్

1. వెల్డర్ యొక్క పవర్ స్విచ్ ఆఫ్ స్థానంలో ఉందని నిర్ధారించుకోండి.
2. Connect the power cord to a suitable 110V or 220V AC power outlet. The machine automatically detects the input voltage. Ensure the outlet is properly grounded and can supply the required ampకోపం.

5.3 Gas Connection (for TIG Welding)

1. Connect one end of the gas hose to the "Gas In" port on the rear of the welder.
2. Connect the other end of the gas hose to your inert gas cylinder (e.g., Argon) via a pressure regulator.
3. గ్యాస్ లీక్‌లను నివారించడానికి అన్ని కనెక్షన్లు గట్టిగా ఉన్నాయని నిర్ధారించుకోండి.

5.4 వెల్డింగ్ కేబుల్ కనెక్షన్లు

1. గ్రౌండ్ Clamp: గ్రౌండ్ clని కనెక్ట్ చేయండిamp cable to the negative (-) terminal for DC TIG/MMA or to the appropriate terminal as indicated for AC TIG. Secure the ground clamp వర్క్‌పీస్ లేదా వెల్డింగ్ టేబుల్‌కు, మంచి విద్యుత్ సంబంధాన్ని నిర్ధారిస్తుంది.
2. TIG టార్చ్: For TIG welding, connect the TIG torch cable to the positive (+) terminal for DC TIG or to the appropriate terminal for AC TIG. Connect the gas line from the torch to the welder's gas output.
3. ఎలక్ట్రోడ్ హోల్డర్: For MMA (Stick) welding, connect the electrode holder cable to the positive (+) terminal.

6. ఆపరేటింగ్ సూచనలు

6.1 సాధారణ ఆపరేషన్

1. After completing all connections, turn on the power switch on the rear panel.
2. Select the desired welding process (TIG or MMA) and current type (AC or DC) using the front panel controls.
3. Adjust the welding current using the "Current Adjust Knob" according to the material thickness and electrode/filler rod size.
4. For TIG welding, set the gas flow rate on your regulator.

6.2 TIG Welding (AC/DC)

The HVT250P supports both AC TIG for aluminum and DC TIG for other metals.

మూర్తి 6.1: Demonstrating AC/DC TIG welding. Welding wire diameter: 2.4/3.2mm, Welding thickness: 1-8mm.

• AC TIG: Select AC mode for welding aluminum and magnesium alloys. This mode provides a cleaning action that breaks up oxides on the material surface.
• డిసి టిఐజి: Select DC mode for welding stainless steel, carbon steel, copper, and other non-ferrous metals (except aluminum).
• Pulse TIG: Engage the "Pulse ON/OFF Shift Switch" to activate pulse mode. Adjust pulse frequency (20-200Hz) and duty cycle (10-90%) as needed for better heat control and reduced distortion, especially on thin materials.
• Ensure a tungsten electrode of appropriate size and type is installed in the TIG torch.
• Maintain proper arc length and torch angle for optimal weld quality.

మూర్తి 6.2: A welder performing TIG welding with the HVT250P.

6.3 MMA (స్టిక్) వెల్డింగ్

The HVT250P also functions as an MMA (Manual Metal Arc) or Stick welder.

మూర్తి 6.3: A welder performing MMA welding. MMA welding wire diameter: 2.5/3.2mm, Welding thickness: 2-12mm.

• Connect the electrode holder to the positive (+) terminal and the ground clamp ప్రతికూల (-) టెర్మినల్‌కు.
• Insert the appropriate coated electrode into the electrode holder.
• Select MMA mode on the control panel.
• Adjust the welding current based on the electrode type and diameter, and the material thickness.
• Strike the arc by lightly touching the electrode to the workpiece and quickly lifting it slightly to establish the arc.

7. నిర్వహణ

Regular maintenance ensures the longevity and safe operation of your welding machine. Always disconnect power before performing any maintenance.

• శుభ్రపరచడం: Periodically clean the interior of the machine using dry compressed air to remove dust and metal particles. Ensure the cooling fan and vents are free from obstructions.
• కేబుల్ తనిఖీ: Regularly inspect welding cables, ground clamp, and torch for damage, cuts, or loose connections. Replace damaged components immediately.
• Tungsten Electrodes (TIG): Sharpen or replace tungsten electrodes as needed to maintain arc stability and weld quality.
• Gas System: Check gas hoses and connections for leaks.

8. ట్రబుల్షూటింగ్

సాధారణ సమస్యలు మరియు వాటి సంభావ్య పరిష్కారాల కోసం దిగువ పట్టికను చూడండి. సమస్య కొనసాగితే, కస్టమర్ మద్దతును సంప్రదించండి.

9. స్పెసిఫికేషన్లు

Technical specifications for the HZXVOGEN HVT250P AC/DC TIG/MMA Welder.

మూర్తి 9.1: Dimensions and technical data for the HVT250P.

10. వారంటీ మరియు మద్దతు

For warranty information and technical support, please refer to the documentation provided with your purchase or contact HZXVOGEN customer service directly. Keep your purchase receipt as proof of purchase.