YESWELDER FLUX-135 MINI 3-in-1 Welding Machine

1. పరిచయం

Thank you for choosing the YESWELDER FLUX-135 MINI 3-in-1 Welding Machine. This manual provides essential information for the safe and efficient operation, setup, and maintenance of your new welding equipment. Please read this manual thoroughly before operating the machine to ensure proper use and to prevent injury or damage.

The YESWELDER FLUX-135 MINI is a versatile welding machine designed for Flux Core, Lift TIG, and Stick welding processes, suitable for various applications from automotive to DIY projects.

2. భద్రతా సూచనలు

హెచ్చరిక: వెల్డింగ్ ప్రమాదకరం. తీవ్రమైన గాయం లేదా మరణాన్ని నివారించడానికి ఎల్లప్పుడూ భద్రతా జాగ్రత్తలను పాటించండి.

• విద్యుదాఘాతం: Can kill. Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Ensure the work area is dry.
• పొగలు మరియు వాయువులు: మీ ఆరోగ్యానికి ప్రమాదకరం కావచ్చు. మీ తలను పొగల నుండి దూరంగా ఉంచండి. శ్వాస జోన్ నుండి పొగలను తొలగించడానికి వెంటిలేషన్ లేదా ఎగ్జాస్ట్ ఉపయోగించండి.
• ఆర్క్ కిరణాలు: Can injure eyes and burn skin. Wear a welding helmet with a proper shade filter. Wear protective clothing to cover all exposed skin.
• అగ్ని మరియు పేలుడు: Welding sparks can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
• వేడి భాగాలు: తీవ్రమైన కాలిన గాయాలకు కారణం కావచ్చు. పరికరాలను తాకే ముందు చల్లబరచండి.
• Machine Safety Features: This unit includes automatic compensation for voltage fluctuation and robust protections against over-current, over-load, and over-heating. However, these features do not replace safe operating practices.

Always refer to national and local safety standards for welding operations.

3. ఉత్పత్తి ముగిసిందిview

3.1 ముఖ్య లక్షణాలు

• Multi-Process Capability: 3-in-1 functionality for Flux Core, Lift TIG, and Stick welding.
• Welding Capacity: 135A output, 110V input, suitable for various light to medium duty welding tasks.
• Synergic MIG Mode: Automatically matches voltage to wire feeding speed, with fine-tuning capability (-3V to +3V). Ideal for beginners.
• Manual MIG Mode: Allows experienced users to manually adjust wire feeding speed and voltage.
• డిజిటల్ ప్రదర్శన: Provides clear monitoring of operational parameters for enhanced control.
• భద్రతా రక్షణలు: Includes safeguards against over-current, over-load, over-heating, and automatic voltage fluctuation compensation.

3.2 భాగాలు మరియు నియంత్రణలు

The YESWELDER FLUX-135 MINI welding machine features a compact design with an intuitive control panel and essential connections.

మూర్తి 1: YESWELDER FLUX-135 MINI Welding Machine with included Lift TIG Torch and accessories. This image shows the compact size and the various connections on the front panel.

మూర్తి 2: ముందు view of the YESWELDER FLUX-135 MINI, highlighting the MIG gun connection and the main control panel with digital display and adjustment knobs.

మూర్తి 3: వివరంగా view of the control panel, showing the digital display for current/voltage, mode selection switch (MIG, STICK, LIFT TIG), and adjustment knobs for welding parameters. The panel is designed for simple and efficient operation.

ముందు ప్యానెల్ నియంత్రణలు:

• డిజిటల్ ప్రదర్శన: Shows welding current, voltage, or other selected parameters.
• మోడ్ సెలెక్టర్: Switch to select between MIG (Flux Core), Stick, and Lift TIG welding modes.
• Current/Wire Speed Knob: Adjusts welding current in Stick/TIG mode or wire feed speed in MIG mode.
• వాల్యూమ్tage సర్దుబాటు నాబ్: Fine-tunes voltage in MIG mode (Synergic or Manual).
• అవుట్‌పుట్ టెర్మినల్స్: Connections for welding cables (positive and negative).
• MIG Gun Connection: For connecting the MIG torch.
• TIG Torch Connection: For connecting the Lift TIG torch.

వెనుక ప్యానెల్:

• పవర్ ఇన్‌పుట్: For connecting the 110V power cord.
• కూలింగ్ ఫ్యాన్: Ensures proper ventilation and prevents overheating.

4. సెటప్

4.1 పవర్ కనెక్షన్

1. Ensure the welding machine's power switch is in the OFF position.
2. Connect the power cord to a grounded 110V AC power outlet. Ensure the outlet can provide sufficient amperage for the welder's maximum output.

4.2 Wire Spool Installation (Flux Core MIG)

మూర్తి 4: Illustration of a 2LB flux cored welding wire spool being installed into the wire feeder compartment of a welding machine. The image emphasizes compatibility with 2LB spools (4" diameter).

1. Open the wire feeder compartment cover.
2. Place the 2LB (4-inch diameter) flux core wire spool onto the spool holder. Ensure the wire unwinds from the bottom.
3. Thread the wire through the guide tube and into the drive roller mechanism.
4. Close the drive roller tension arm and adjust the tension. The wire should feed smoothly without slipping or deforming.
5. With the MIG gun pointed away from yourself and others, press the trigger to feed the wire through the MIG gun liner until it exits the contact tip.
6. Trim the wire to approximately 1/2 inch (12-15mm) stick-out.

Compatible Wire Sizes: .023" (0.6mm), .030" (0.8mm), .035" (0.9mm) flux core wire.

4.3 వెల్డింగ్ ఉపకరణాలను కనెక్ట్ చేయడం

1. గ్రౌండ్ Clamp: గ్రౌండ్ clని కనెక్ట్ చేయండిamp cable to the appropriate output terminal (usually negative for Flux Core MIG). Secure the clamp వర్క్‌పీస్ లేదా వెల్డింగ్ టేబుల్‌కు, మంచి విద్యుత్ సంబంధాన్ని నిర్ధారిస్తుంది.
2. MIG గన్: Connect the MIG gun cable to the MIG gun connection port on the front panel.
3. Lift TIG Torch: For Lift TIG welding, connect the TIG torch to its designated port and the ground clamp to the appropriate terminal (usually positive for DC TIG, check specific polarity requirements for your application).
4. Stick Electrode Holder: For Stick welding, connect the electrode holder cable to the appropriate output terminal (polarity depends on electrode type) and the ground clamp to the other terminal.

మూర్తి 5: The Lift TIG torch with its cable and various consumables (collets, ceramic cups) ready for connection to the welding machine. This image shows the complete TIG torch assembly.

మూర్తి 6: A selection of TIG torch accessories, including different sizes of alumina ceramic cups (#4, #5, #6), collet bodies (1/8"), collets (3/23", 1/16", .078"), and short/long back caps. These are essential for various TIG welding applications.

5. ఆపరేటింగ్ సూచనలు

5.1 సాధారణ ఆపరేషన్ దశలు

1. Ensure all connections are secure and correct for the chosen welding process.
2. Turn on the welding machine using the power switch. The digital display will illuminate.
3. Select the desired welding mode (MIG, STICK, or LIFT TIG) using the mode selector switch.
4. Adjust welding parameters (current, voltage, wire speed) according to the material thickness and welding process. Refer to welding charts or practice on scrap material.
5. Wear all necessary Personal Protective Equipment (PPE) including welding helmet, gloves, and protective clothing.
6. వెల్డింగ్ ప్రారంభించండి.
7. After welding, turn off the machine and allow it to cool.

5.2 Flux Core MIG Welding

మూర్తి 7: An illustration showing Flux Cored Welding in action, demonstrating the arc and molten puddle. This image is part of a "3-IN-1 Multi-function welding machine" graphic.

Flux Core MIG welding uses a continuously fed tubular wire containing flux, eliminating the need for external shielding gas. This mode is suitable for outdoor use and on dirty or rusty materials.

1. Select "MIG" mode.
2. సినర్జిక్ నియంత్రణ: Adjust the wire feeding speed knob. The machine will automatically suggest a corresponding voltage. You can fine-tune this voltagఇ సంపుటాన్ని ఉపయోగించడంtage adjustment knob (-3V to +3V).
3. మాన్యువల్ కంట్రోల్: For experienced users, manually set both wire feeding speed and voltage.
4. Ensure correct polarity (typically DCEN - Direct Current Electrode Negative for flux core).
5. Maintain a consistent stick-out and travel speed for optimal results.

5.3 లిఫ్ట్ TIG వెల్డింగ్

Lift TIG welding provides precise control and high-quality welds, especially on thinner materials. This machine uses a Lift TIG start, which minimizes tungsten contamination.

1. Select "LIFT TIG" mode.
2. Connect the Lift TIG torch and ground clamp with appropriate polarity (typically DCEN for steel/stainless steel).
3. Install a sharpened tungsten electrode and ceramic cup into the TIG torch.
4. Adjust the current using the current knob.
5. To start the arc, gently touch the tungsten to the workpiece and then lift it slightly. The arc will initiate.
6. అవసరమైతే చిన్న ఆర్క్ పొడవును నిర్వహించండి మరియు ఫిల్లర్ రాడ్‌ను మాన్యువల్‌గా ఫీడ్ చేయండి.

5.4 Stick Welding (MMA)

Stick welding is versatile and suitable for various materials and outdoor conditions.

1. Select "STICK" mode.
2. ఎలక్ట్రోడ్ హోల్డర్ మరియు గ్రౌండ్ cl ని కనెక్ట్ చేయండి.amp with the correct polarity for your chosen electrode type (refer to electrode manufacturer's recommendations).
3. Insert the electrode into the holder.
4. Adjust the current using the current knob.
5. Strike the arc by lightly scratching or tapping the electrode on the workpiece.
6. స్థిరమైన ఆర్క్ పొడవు మరియు ప్రయాణ వేగాన్ని నిర్వహించండి.

6. నిర్వహణ

క్రమం తప్పకుండా నిర్వహణ మీ వెల్డింగ్ యంత్రం యొక్క దీర్ఘాయువు మరియు సరైన పనితీరును నిర్ధారిస్తుంది.

• శుభ్రపరచడం: Periodically clean the machine's exterior with a dry, soft cloth. Use compressed air to blow out dust and debris from inside the machine, especially around the cooling fan and circuit boards. Ensure the machine is unplugged before cleaning.
• కేబుల్ తనిఖీ: Regularly inspect all welding cables, ground clamp, electrode holder, and torches for damage, cuts, or loose connections. Replace damaged components immediately.
• MIG Gun Maintenance:
  • Clean the nozzle regularly to remove spatter.
  • Replace contact tips as they wear out to ensure good electrical contact and wire feeding.
  • Check the wire liner for blockages or wear. Replace if wire feeding becomes inconsistent.
• TIG టార్చ్ నిర్వహణ:
  • Inspect and replace ceramic cups if cracked or damaged.
  • Sharpen or replace tungsten electrodes as needed.
  • Ensure collets and collet bodies are clean and secure.

7. ట్రబుల్షూటింగ్

ఈ విభాగం మీరు ఎదుర్కొనే సాధారణ సమస్యలను పరిష్కరిస్తుంది. ఇక్కడ జాబితా చేయని సమస్యల కోసం, కస్టమర్ మద్దతును సంప్రదించండి.

8. స్పెసిఫికేషన్లు

9. వారంటీ సమాచారం

Specific warranty terms and conditions may vary. Please refer to the warranty card included with your product or visit the official YESWELDER webవివరణాత్మక వారంటీ సమాచారం మరియు రిజిస్ట్రేషన్ విధానాల కోసం సైట్.

ఏవైనా వారంటీ క్లెయిమ్‌లకు కొనుగోలు రుజువుగా మీ కొనుగోలు రసీదును ఉంచండి.

10. కస్టమర్ మద్దతు

If you encounter any issues or have questions regarding your YESWELDER FLUX-135 MINI welding machine, please contact YESWELDER customer support through their official webసైట్ లేదా మీ ఉత్పత్తి ప్యాకేజింగ్‌లో అందించిన సంప్రదింపు సమాచారం.

When contacting support, please have your product model number (FLUX-135 MINI) and purchase details ready.